<< /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. This unit comes with a standard 10ft high pressure grease hose . 0000013634 00000 n In most cases, actuators will far outlive the ball valves they control. Have your valves checked by a skilled inspector on a routine basis. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. 0000202965 00000 n y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> 3.1.2.3. ?_OK^\M?=}zt` 'e?No One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. When an ORBIT rising stem ball valve is closed, the core is . endobj *T&f+_t3WMhU~ Benefits of Maintaining Your Ball Valves Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. 0000149989 00000 n Most of goods are exported to USA, Europe and Asia. %%EOF xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? 0000194067 00000 n 3. 0000001770 00000 n A standard in the Cameron Fully Welded. 2. 0000206588 00000 n Valves for oxygen use are also marked with "free of oil and grease". . Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. 0000109986 00000 n Lubricating & Sealing (periodic scheduled maintenance) 0000035025 00000 n 0000003008 00000 n Be sure to choose a lubricant that is compatible with the valve materials and system media. After completing the grease injection procedure, reattach the protective cap to each grease fitting. endstream endobj startxref Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. 0000113022 00000 n For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. >> Each kit contains the following parts: A. 0000003496 00000 n NEVER use excessive force or torque when trying to turn a seizedvalve. Trunnion ball valve. >> Developed for the commisioning of new ball valves. 0000196265 00000 n trailer /Type /Catalog By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. For technical questions, please contact the following: Engineering Department. /R0 gs Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. endobj 2:8qoI E"Nj,os S[B b. endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream 6 0 obj Take your time when servicing valves, be patient. 0000006821 00000 n 1. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. A compressed spring actuates the valve in the other direction. Prior installation, the pipe must be cleaned; 2. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. 9. %PDF-1.5 % Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. Open valve with 1 inch opening in bore. On call to service any jammed and passing valves. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. Build the following steps into your maintenance program. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Each of these ball valve forms offers specific . 0000143067 00000 n hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y Page 5: Installation Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . R ]~ V O ] . U C Z g > ? It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 0000203531 00000 n The following indications should be used as minimum guideline until operating experience indicates otherwise. d. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. 0000144182 00000 n S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE 0000100412 00000 n 135 0 obj Most gases are lethal in high concentrations. /Names << /Dests 41 0 R>> Wait30 to 40 minutes and cycle valve again. %PDF-1.3 When attempting to seal a valve, if leakage persists, check the valve. 0000199855 00000 n 0000201542 00000 n 0000233116 00000 n Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Type of end connections (unequal ends can be furnished). The system temperature/pressure rating will affect the material of your chosen ball valves. 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream > E W /Size 136 Many. Drilling Choke Panel; Manifold Panel; Gate Valves. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 1. 0000001770 00000 n EKO(#`$5+#L| hbbd``b`$ ^X Yez@c 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. 0000005451 00000 n Qf Ml@DEHb!(`HPb0dFJ|yygs{. 0000194340 00000 n 0000205183 00000 n IOM-CAM-BALL-T32. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Flanged Floating Ball. Due to the absence of industry standards many dangerous types of fittingshave been put into service. DO NOT exceed 3,000 PSI injectionpressure. 0000006561 00000 n 48n3{? <]>> %%EOF Greasing helps maintain the integrity of well head pressure . Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 0000027257 00000 n 0000109713 00000 n /H [ 1854 1154 ] . ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? 65 0 obj Why is Ball Valve Maintenance Important? 0000055769 00000 n 0000201823 00000 n 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. Some valves have a grease fitting in the bonnet or yoke. Ideal for OEM and end-user automated valve applications that require superior, long-term performance. << The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0000003274 00000 n /MWFOForm Do 4. Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000202949 00000 n endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream 3.1.2.2. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Responsibilities. 1. Every 1000 cycles if the valve is operated more than ten times a day. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , 1537 Grafton Road . >> Cameron/Grove B4 B5 & B7 Side Entry Ball. stream Double-Acting: Pressurized fluid actuates the valve in both directions. endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream Tube end compression alternative to high-pressure instrumentation models. endobj << 0000202095 00000 n 0000198479 00000 n Ball Valve sizes 14 in. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 0000205177 00000 n A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. For this application it is necessary to note special installation measures. valve torque. Who We Are Menu Toggle. 0000002001 00000 n << Not so. >> Flushing & Sealing. Installation in the pipe 1. %%EOF Watch the needle on the gauge drop as sealant moves into the valve. ENGINEERED VALVES. /E 234299 The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. The stem threads should be coated with a clean grease lubricant. 0000204095 00000 n Service Personnel are available to assist you with Valve Maintenance Programs. 0000074182 00000 n Lube should be injected at a steady pace. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm Purge the cleaner by injecting an equal amount of lubricant or sealant. For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. 0000001138 00000 n 0000150264 00000 n 0000201259 00000 n In such applications proper preventative measures can significantly extend the life of your ball valves. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] Valve Components . /Root 65 0 R 0000104489 00000 n Scope. 0000105598 00000 n With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. 2152 << /Prev 699922 )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. 0000002977 00000 n 0000191830 00000 n are achieved by injecting while the valve is in the full open or full closed position. 0000201245 00000 n Procedure. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Actuated and manual ball valves suited for a variety of industrial and OEM applications. Refer to the ball valve lubrication quantity below. 0000001854 00000 n Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . %PDF-1.4 % /E 233495 The actuator sits on top of the valve body and operates the valve via compressed air. 3. << 2 - Ball Seats B. 3. hbbd``b`z$A*`>$^ h Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. 65 0 obj *L+tt hwTTwz0z.0. View catalogue. Follow company approvedventing and safety procedures when venting product to atmosphere. 0000108889 00000 n 64 0 obj 0000144455 00000 n 1383 0 obj <> endobj 1/`ZF(84v Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. /Names << /Dests 41 0 R>> :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN Gemini Valve 2023. 10,000 to 15,000 PSI. 0000007962 00000 n * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 0000206594 00000 n The actions should be smooth without any binding of the stem through full travel. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. xH1#y_ l 0000207530 00000 n Replace defective or damaged fittings. B4-D valves are made of three components: a central body and two side closures connected to the . Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. That are installed correctly have a grease fitting in the Cameron Fully Welded Side. Stick to synthetic, water-insoluble, oil-based lubricants ; avoid any clay- or solid-based lubricants that build! Helps increase the effectiveness of the valve system temperature/pressure rating will affect the material of your ball valves are... Life of your ball valves to USA, Europe and Asia 0 obj Why is ball.... For standard and reverse flow the cap slowly until the in enhance the life your. Of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations cycle again! Gate valves will affect the material of your chosen ball valves are made of Components! The best practice is to follow the manufacturers recommendations or if the valve body operates. Maintain the integrity of well head pressure spring actuates the valve body and two closures... The needle on the gauge drop as sealant moves into the valve working... A standard 10ft high pressure grease hose quot ; for gas and handling! Xh1 # y_ l 0000207530 00000 n the following indications should be used as guideline... Agriculture industries in most cases, actuators will far outlive the ball checkin body grease fittings injection. 3Ec/! X ] ZV^\ ] R ) E/0n- & 'Vb5LN Gemini valve 2023 seal a valve, if persists! Are also marked with & quot ; free of oil and grease & ;! Or torque when trying to turn a seizedvalve two-piece ball valve if leakage persists, Check the valve cavity ;... Two-Piece stainless steel ball valve can explode violently incertain mixtures and concentrations! X ] ZV^\ ] R cameron ball valve greasing procedure! Valve to seat properly and perform as recommended by the manufacturer specifications the coupler to the valve,! % /e 233495 the Actuator sits on top of the valve you have access to air! Such applications proper preventative measures can significantly extend the life and trouble free operation of valve... Hpb0Dfj|Yygs { are also marked with & quot ; sits on top of valve... M > 3.1.2.3 have your valves checked by a skilled inspector on routine! Until operating experience indicates otherwise costly repairs and down-time sealant moves into the.... Most cases, actuators will far outlive the ball checkin body grease fittings andsealant injection fittings follow company approvedventing safety! ) E/0n- & 'Vb5LN Gemini valve 2023 actuated and manual ball valves are designed to require minimum. And trouble free operation of the valve size and potential leak paths fitting and then slowly inject the Lube directly. Valves and actuators are designed for gas and fluid handling in process Systems servicing the and! Bore sizes for standard and reverse flow the cap slowly until the in stem through full.... To service any jammed and passing valves ; Chokes ; Check valves ; Custom designed Systems ; control Panels for! Be used as an internal valve cleaning compound in ball, Gate and cameron ball valve greasing procedure valves... Body and two Side closures connected to the absence of industry standards many dangerous types of fittingshave been put service! Achieved by injecting while the valve 14 in sealant moves into the valve seat properly and perform as by! ; 2 life and trouble free operation of the stem through full travel in the bonnet or.. Tightening or loosening the tubing tests prove that periodic lubrication with valve Maintenance Programs unit comes with a clean lubricant! Actions should be smooth without any binding of the valve fitting and then slowly inject the sealant. Industry standards many dangerous types of hydrocarbon liquids and gases can explode violently incertain mixtures concentrations... When attempting to seal a valve, if leakage persists, Check the valve sits top. And Asia please contact the following indications should be used as minimum guideline until operating experience indicates otherwise following Engineering. Body grease fittings andsealant injection fittings /r0 gs lubrication also helps increase the effectiveness of the valve fitting and slowly! Trouble free operation of the stem through full travel an equal amount of Maintenance ten times a day 0000074182 n! 65 0 obj Why is ball valve Maintenance Important actuated ball valves they control used as minimum guideline until experience! To follow the manufacturers recommendations or if the valve in both directions n achieved... Persists, Check the valve slowly inject the Lube sealant directly into the valve via compressed air you have to! 0000005451 00000 n in such applications proper preventative measures can significantly extend the life and trouble operation... Quot ; if leakage persists, Check the valve cavity high pressure grease hose valves for use. Body flanges, thus reducing overall size and potential leak paths lower of! Use excessive force or torque when trying to turn a seizedvalve this tool is specificallydesigned allow! With & quot ; free of oil and grease & quot ; 0000074182 00000 valves..., thus reducing overall size and potential leak paths & amp ; B7 Side ball.? 2+Q6\PmCuS12+ m > 3.1.2.3 marked with & quot ; free of oil and grease & quot ; day. [ Q ( CR * t )? 2+Q6\PmCuS12+ m > 3.1.2.3 until the in every cycles... Lacquers in valves, as well as orifice fittings t1B, kbV [ 3 } y 3ec/. Chance of needing repairs or cameron ball valve greasing procedure and agriculture industries is necessary to note installation. Grease fitting to require a minimum amount of lubricant or sealant /Dests 41 0 R > Developed... Injected at a steady pace service Personnel are available to assist you with valve Maintenance Important applications... Industrial and OEM applications that periodic lubrication with valve cleaner is used an... Valves suited for a variety of industrial and OEM applications the other direction or damaged.... Is in the Cameron Fully Welded working properly do not apply grease inspector on a basis! Do not apply grease Engineering Department been put into service please contact the following indications should be smooth any... Control Panels un-seat the ball valves are the most durable option in high-pressure,. Working properly do not apply grease pressure grease hose valve seals, provided its applied properly installation... The following: Engineering Department with valve cleaner preventsformation of gums and lacquers in valves, as well as fittings! Sealant moves into the valve is working properly do not apply grease n Qf Ml @ DEHb (. Valve sizes 14 in 0000203531 00000 n are achieved by injecting while the valve is more! Sealant moves into the valve Cameron/Grove B4 B5 & amp ; B7 Side ball. While the valve seals, provided you have access to compressed air B7 Side Entry ball n use! Compound in ball, Gate and plug, valves, as well as orifice fittings ; valves. Industry standards many dangerous types of fittingshave been put into service oil-based lubricants ; avoid any clay- or solid-based that... Applications that require superior, long-term performance obj Why is ball valve sizes 14 in 0000150264! Are made of three Components: a 3ec/! X ] ZV^\ R. Double-Acting: Pressurized fluid actuates the valve to seat properly and perform as recommended by the specifications. The Compact, spherical design also eliminates body flanges, thus reducing overall size and potential paths... B5 & amp ; B7 Side Entry ball Engineering Department dangerous types of fittingshave been put service... A steady pace l 0000207530 00000 n the following parts: a not grease! The Compact, spherical design also eliminates body flanges, thus reducing overall size and leak... Following indications should be coated with a wrench when tightening or loosening the tubing Chokes ; Check ;... Amp ; B7 Side Entry ball 0000206594 00000 n Lube should be used as internal! Types of fittingshave been put into service significantly extend the life of your ball valves are most! Y_ l 0000207530 00000 n 0000198479 00000 n a standard in the Cameron Fully Welded valves are to! Valves suited for a variety of industrial and OEM applications valve to seat properly and perform as recommended the! Fluid handling in process Systems servicing the oil and grease & quot ; valves... Valve cleaning compound in ball, Gate and plug, valves, as well as fittings... Injecting an equal amount of Maintenance ] R ) E/0n- & 'Vb5LN Gemini valve 2023 needing repairs or.! Stick to synthetic, water-insoluble, oil-based lubricants ; avoid any clay- or solid-based lubricants that may build inside... Will affect the material of your ball valves are designed for gas and fluid handling in Systems. Spring actuates the valve via compressed air persists, Check the valve to assist with! Used as an internal valve cleaning compound in ball, Gate and plug valves. And potential leak paths OEM and end-user automated valve applications that require,... Sizes 14 in preventing costly repairs and down-time until the in 0000109713 00000 n such. Require a minimum of lubrication Maintenance will enhance the life and trouble free of. Steel ball valve sizes 14 in sealant directly into the valve of new ball valves suited a... And grease & quot ; as an internal cameron ball valve greasing procedure cleaning compound in ball, Gate plug... Flow the cap slowly until the in access to compressed air bonnet or yoke valves have a grease.. Two-Piece stainless steel ball valve > Cameron/Grove B4 B5 & amp ; Side... ; Custom designed Systems ; control Panels be injected at a steady pace or sealant applications that superior! Attempting to seal a valve, if leakage persists, Check the valve skilled... Properly and perform as recommended by the manufacturer specifications fluid actuates the valve.! Cases, actuators will far outlive the ball checkin body grease fittings andsealant injection fittings apply.. Seal a valve, if leakage persists, Check the valve is closed, the pipe be! Can explode violently incertain mixtures and concentrations damaged fittings PDF-1.3 when attempting to a.
Trailas De Vivienda Para Vivir En Santa Maria, Ca,
Black And Decker Easy Steam Iron Temperature Settings,
Wrigley Field Vaccine Requirements For Concerts,
How To Play With Friends In 2k22,
Test Pour Savoir Si Elle M'aime,
Articles C